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Application Overview: Metalforming

Metalforming is the process of shaping parts or structures out of metal, by bending, stamping, casting, or shearing.

Metalforming covers a wide range of work, from large ships, bridges and oil refineries, to delicate jewelry. It includes a wide range of skills and requires the use of many different types of tools.

Industrial metalforming machines are used in industries such as Aerospace, Automotive, Tool-making, Home Appliance and Agricultural Machinery. Industrial machines are typically installed as capital equipment.

Various types of metalforming machines:

Metal Forming
  • Forging Machines
  • Die Forming Machines
  • Bending Machines
  • Presses
  • Shearing Machines
  • Punch Presses


Application Challenges
  • Fast acceleration/deceleration
  • Complex I/O interface
  • Large speed range, high speed operation
  • Continuous operation, repeated forward /reverse
  • High speed and position accuracy
  • Constant high torque production
  • Orientation or positioning
  • Low vibration
  • Low maintenance, durability
  • Fast stopping



Applicable Products
Drives ProductsFeaturesBenefits
Current LimitSpindle motor can accelerate up in current limit thus providing the fastest acceleration rate possible.
Built-in Dynamic Braking Transistor for commonly used Drive sizes in the Machine Tool IndustryReduced costs when applying Dynamic Braking in order to achieve fast deceleration
Overtorque DetectionThe drive can warn the user of a damaging load related fault situation before it occurs by using Overtorque and/or Undertorque Detection.

This is useful to detect any wear or damage along the cutting blades or bits.

BCD/Binary Digital Input (DI-08,16 options)
  • I/O Interface with numerical controls (NC)
  • Multi-function Inputs and Outputs
  • Speed Agree Output
Energy Saving Mode
(reduces the amount of excitation current that arises with lighter loads)
Suppress any vibration or instability that occurs when performing light machining for the finishing of the work piece.
Zero-Servo and Orientation FunctionStop at a fixed location
Maximum FrequencyHigh speed operation for smooth surface finishing

Variable speed levels can be set by the user with a maximum of 400Hz



Application Details

Refer to individual documents for application details on grinders, lathes, and machining centers.

Additional Information
The pdf contains the same information as the web, but in some cases may contain more and should be used if a printed version is required.


 Application Specifics

 Application Help